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Welcome to Mining machinery manufacturers Vipeak Machinery Group Company

Situated in High and New Technical Industry Development Area, Zhenghzou, China, Mining machinery manufacturers Vipeak Machinery Group Company is a high-tech company , cooperating with Sveadaka Company to develop and produce industrial mills.

     Current Position :Lime kiln beneficiation
Application case
  Mill Machine
Feldspar Grinder
Granite Grinder
Coal Mill
Ochre Mill
Talc Grinder
Bentonite Grinding Plant
Lignite Mill
  Aggregate Crushing
Limestone Crusher
Barite Crusher
Granite Crusher
Kaolinite Crusher
Calcite Crushing
Silica Ore Crusher
Tin Ore Mine
Lead and Zinc Ore Crusher
Garnet Crusher
Mica Crusher
Asbestos Crusher
Manganese Ore Crusher
Iron Ores Crusher
Dolomite Crusher
Quartz Crusher
Gypsum Crusher
Iron Ores Crusher
Silica Sand Crusher
Coal Pulvarizer
Concrete Crusher
Basalt Ore Crusher
   Production Line
Kaolin Processing Plant
Iron Ore Processing Plant
Steam Coal Crushing Plant
Gypsum Powder Production
Talc Production Line
   Cement mill
Cement Grinding
Cement Production Line
  Flotation Machine
Barite Mine Process
Gold Mine Equipment
Manganese Beneficiation
Cement kiln equipments
Lime kiln equipments
Lime kiln beneficiation

The function of the lime kiln is to convert CaCO3 back into CaO for reuse in the causticizing process. The lime kiln involves complicated processes, including flow, heat and mass transfer, combustion of fuel, drying of lime mud, and calcining of CaCO3. It is important to understand these processes to optimise the operation of the lime kiln, diagnose operational problems, improve energy consumption, increase production, lower emissions, increase refractory life, and reduce instabilities.

Vipeak offers a comprehensive combustion audit, analysis, optimization, and problem resolution for your kiln. Using advanced numerical tools, we diligently obtain comprehensive details of your process in a cost effective manner to:

· Reduce fuel costs

· Solve operational problems

· Increase production

· Reduce emissions

· Increase refractory life

· Optimize kiln operations

· Reduce residual carbonate

· Produce a controlled flame shape

· Significantly reduce decision making risks for retrofits

Kiln issues

Kilns are key equipment in the cement, mining, and pulp and paper industries. They consume a significant amount of fuel and have common operational problems including improper flame shape, flame impingement, premature brick failure, excessive emissions, low product output, poor hood aerodynamics, poor air/fuel mixing for combustion, and low fuel efficiency. These problems are closely related to the flow and heat transfer to the mud and to the combustion processes in the kiln. Vipeak works closely with clients to determine the root cause of problems by performing comprehensive analysis to determine the most cost-effective solution. Clients are assured of an unbiased and independent source of information for decision making.

The Vipeak advantage

Detailed information from the analysis is used by process engineers to evaluate “what if” scenarios, by operators to avoid improper operational settings, by mill managers to make informed decisions regarding kiln retrofits, and by the mill to address environmental issues. Vipeak provides comprehensive information throughout your kiln at relatively low cost.

Vipeak uses a validated and coupled combustion, convection, diffusion, and radiation models that provide significantly more realistic solutions than non-thermal physical or simplified mathematical models. Results can be applied with confidence to:

· Reduce fuel consumption

· Adjust primary/secondary air and fuel ratios and burner settings to maximize kiln efficiency

· Identify and eliminate thermal hot spots that lead to reduced brick liner lifetime

· Develop strategies for reducing ring formation

· Identify and fix problems with kiln performance due to hood shape and secondary air ports location and size

· Evaluate NCG injection alternatives - optimize injection

· Evaluate alternative fuels

· Minimize emissions

· Optimize heat transfer to mud

· Improve combustion stability through retrofit and adjustment of the burner and burner structure

   Mill Machine   |   Crushing   |   Production Line   | Beneficiation Equipment
Copyright 2008 by Mining machinery manufacturers Vipeak Machinery Group Company. All rights reserved
Tel(Shanghai): 0086-21-51382188   E-mail: vipeak@vipeakgroup.com
Tel(Zhengzhou): 0086-371-67771000   E-mail: vipeak@vipeak.com
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